Xstream


, Xstream

A High Volume Small to Medium Sized Parcel Sortation System

The NPI Xstream High Throughput Sliding Shoe Sorter is a reliable, efficient, and scalable solution for parcel or package sorting with minimal maintenance requirements. This modular and cost saving solution is configurable and designed to reduce labor costs and increase production at an affordable cost. The shoe-type sorter design provides a platform capable of sorting a wide range of parcel types from flats to poly bags and boxes. If your operation handles over 10,000 parcels per hour, the Xstream High Throughput Sliding Shoe Sorter is the right choice for your operation. It has a small footprint with a throughput of up to 24,000 parcels per hour, and is supported by NPI’s best-in-class customer service to help you seamlessly transition into automation. The Xstream is a line sorter that is known for its rapid return on investment which is achieved by labor cost savings, industry leading uptime, and its ability to create a highly efficient operation for businesses. It was designed with scalability in mind, allowing it to be upgraded as your business grows.

, Xstream

Watch The Xstream in Action

High Throughput Conveyor Sortation for Parcels

Up to 24,000 Parcels Per Hour  |  Scalable Design  |  Reduce Labor Requirements

Sorts Boxes, Poly Bags, Jiffy Packs, Flats, and Irregular Shaped Parcels With Precise Accuracy
High Throughput

Sort up to 24,000 parcels per hour

Scalable Design

Perfect for businesses with limited floor space. Modular design allows it to grow with your business.

Integrates with Third Party Conveyor Systems

To extend the current capabilities of your operation

Handles a Wide Variety of Product Sizes, Shapes, and Weights

For increased flexibility

Sorts Plastic, Poly Bags, Jiffy Packs, Boxes, Flats, and Irregular Packages

To handle a wide variety of product types

Multi-Sided Omni-Directional Barcode Reading Capability

For most 1D, 2D, and Postal barcode types to improve accuracy and reduce errors

Improved Efficiency and Productivity

With high throughput capacity of up to 24,000 parcels per hour

Versatile and user-friendly web-based software

Industry leading software designed for easy customization and control​

Multiple Output Options

Accommodates any industry and business type

High Speed Dimensioning, Weighing, and Scanning (DWS)

In motion 6-sided scanning, impressive weight scaling down to 5g of accuracy and LFT (legal for trade) dimensioning for parcels up to 25lbs.

Anti-Jam Sliding Shoes & Slats

Breakaway design prevents jams and allows for easy replacement.

Bin Present, Bin Full Sensors

Sensors detect bin presence and are programmable to determine fill level.

Industry Leading Uptime

Cost effective maintenance plans available for maximized system availability

High Speed Dual Sided Sortation

Sort to more destinations without sacrificing floor space

Chutes with Product Control Technology

For gentle distribution of parcels into containers

Certified Legal for Trade Option

Scales certified for commercial weighing purposes

Streamlined Sorting Process with Inbound and Outbound Package Processing

Saving time and resources

Optional In-Line Labeling Available

Automated label applicators to print and apply a wide array of label types, saving money and time

Standardized and Secure API

For interface into customer's sort control system

Intelligent Gapping Technology

Conveyors dynamically create a gap between parcels for accurate reading, weighing, and dimensioning

A High Throughput, Accurate, and Scalable Package Sorting System

A Linear Sorter That Reliably Sorts a Wide Variety of Poly Bags, Packages and Parcels​

Physical Mail Characteristics
LENGTHMin 4” (101mm) / Max 24” (610mm) Greater Capacity Optional
WIDTHMin 4” (101mm) / Max 20” (508mm)
HEIGHTMin 0.197” (5mm) / Max 18” (457mm) Greater Capacity Optional
WEIGHTMin 0.8 oz (23g) / Max 60 lbs (27.2 kg)
Power Requirements
VOLTAGE380 – 480 VAC 3PH
CURRENTDepends on Configuration
FREQUENCY50hz – 60hz

Key Features
  • Bulk Parcel Singulator
    • Hopper – Gen3 automated feed conveyor
      • Incline conveyor / hopper for delayering
    • Singulation Table (patent pending)
      • Right angle conveyor transitions for semi-automatic singulation
    • Dumper
      • Hydraulically operated parcel dumper.
      • Unload gaylords, carts, collapsible bins and brick-stacked boxes on pallets.
  • Conveyors
    • Wide variety of horizontal – incline / decline conveyors for parcel feed and recirculation
  • Dimension, Weigh, Scan (DWS)
    • High speed in-motion parcel dimensioning
    • In-motion weighing down to 5g of accuracy.
    • Certified Legal For Trade option available
    • BCR & OCR scanning up to 6 sides. Most codes and bar code sizes readable
  • Automatic Label Print & Apply
    • High-speed label printing and application
  • Gapping Module
    • Dynamic gapping conveyors automatically creates the optimal gap between back-to-back parcels for high throughput parcel sortation
  • Sort Module
    • Sort modules configurable for high density output pitch at 22”, 33” 44” as well as variable pitch
    • Single sided and dual sided configuration available
  • Output Devices
    • Sort output devices available for any application
    • Options include chutes, slides, gaylords, mail sacks, carts, and conveyor spurs
    • Outputs include sensors for divert confirmation, container present, and container full status indicators

, Xstream

  • Consolidators
  • Omnichannel
  • Pharmaceuticals
  • Couriers
  • Warehouse Distribution
  • First Mile / Last Mile
  • E-Commerce
  • 3rd Party Logistics
  • Parcel & Post
Sortable Package Types
BoxesPoly BagsFlats
, Xstream, Xstream, Xstream
Parcel Output Options
Collapsible BinsMail CartsGaylordsMail Sacks
, Xstream, Xstream, Xstream, Xstream
Chute Options
High Density Sack Chute Convertible Chutes Gaylord / Bin Dividers Product Control Chutes Accumulation Slides
, Xstream , Xstream , Xstream , Xstream , Xstream
, Xstream

A High Speed Linear Conveyor Sortation System

The dual lane design allows for a higher throughput of parcels, more than doubling the throughput of the Xstream Compact Sliding Shoe Sorter.  The system typically utilizes two Bulk Parcel Singulators to increase the amount of parcels inducted into the system. Parcels are dimensioned, weighed, and scanned with a DWS tunnel using scales and cameras. The cameras are capable of scanning multiple barcodes printed on the parcel. These barcodes can be an IMPB or other commercial types of barcodes. After the parcels pass the DWS tunnel, they’re conveyed towards the sorting conveyor consisting of slats with sliding shoes. The shoes then divert the parcel into the designated output determined using NPI’s state-of-the-art web based software.

The Xstream is an automated linear parcel sorting system that can be configured to fit the needs of businesses in various industries including Consolidators, eCommerce, Omnichannel, Pharmaceutical, 3rd party logistics , Warehouse Operations, Distribution Centers, Courier Services, and more.

Frequently Asked Questions

With over 45 years of experience in automated sortation, NPI has successfully installed over 100 parcel sorters globally. These systems, often referred to as ‘small package sortation systems,’ specialize in managing diverse items such as bubble mailers, polybags, pouches, boxes and small to medium sized parcels. However, our offerings are versatile, we also provide robust systems that specialize in sorting larger cartons and parcels. Our expertise covers:

  • Solutions engineered for your specific operation: Our team will consult with you every step of the way. We’re dedicated to engineering a parcel sortation system that fits your business’ specific needs.
  • High Speed & Accurate Parcel Sortation: NPI’s Xstream is capable of sorting up to 24,000 parcels per hour, allowing your operation to delivery faster and more accurately.
  • Dimensioning: Accurate measurement of parcel dimensions.
  • Weighing: Precise weighing of all types of packages with a Legal for Trade option.
  • Scanning:Allows your company to track each parcel that is sorted.
  • Singulation: Convert a bulk amount of parcels into singulated flow for fast and efficient parcel sortation.
  • Remote Analytics & Reporting: With Duravant ONSIGHT, you can monitor your current operation anywhere in the world with our cloud based remote reporting software.
  • Automatic package labeling: Available as an option, packages can be labeled automatically before the sortation process.
  • 24/7 Support & Service: NPI offers customizable Lifecycle Service options for sortation equipment to ensure operational efficiency with maximum productivity and performance
  • Lower Labor Hours: The flexibility of our package sorting systems helps you save time and lower costs through decreased labor hours.
  • Increased Accuracy: With higher sorting accuracy, you reduce the need for manual corrections, which saves additional labor time.
  • Space Efficiency: Our systems increase sorting accuracy while using a minimal amount of your valuable floor space through a linear design, optimizing your workspace.

Built to Withstand Rigorous Use

Our heavy-duty, shoes and slats are engineered to endure the demanding conditions of automated parcel sorting environments. They are specifically engineered to handle high-volume operations and filled with foam to reduce noise without compromising performance.

  • Heavy-duty anti-jam shoes and slats – replaceable in under 30 minutes.
    Engineered for high-volume, rigorous use.
  • Low downtime
    Easy-to-replace parts ensure reliable, continuous operation.

With our advanced sorting systems, durability and reliability are second to none, ensuring your operations run smoothly and efficiently.

NPI offers comprehensive preventive maintenance plans and 24/7 support with a global network of service managers through our Lifecycle Services team, ensuring that your operation is fully functional 99% of the time. Additionally, a standout feature of our parcel sortation systems is their combination of design elements that ensure maintenance is both quick and efficient. By incorporating a small number of easy and quick-to-change parts, our system minimizes the time spent on repairs and keeps operations running smoothly.

Our advanced package sorting machines excel in versatility, especially when it comes to handling various postal containers. The Xstream seamlessly sorts packages directly into an array of container types, including:

  • Postal Bags: Ideal for organized transport, easily handled by postal workers.
  • Mail Carts: Durable, mobile, suited for heavier loads, and easy to swap out when full. Makes it easy to transport sorted parcels to their next destination.
  • Gaylords: Spacious containers for bulk sorting, reducing the need for frequent emptying.
  • Collapsible Bins: Another spacious container for bulk sorting with the added benefit of collapsing the bin when not in use, saving space in your operation.

The cameras we use are the best in the industry and can read almost any type of 1D and 2D codes. 

Xstream Compact uses a Single Induct, Single Lane configuration, essentially shrinking its footprint compared to an Xstream, which is dual lane, dual induct. While the Xstream Compact contains a single lane, it is dual-sided, allowing for the same amount of outputs as the Xstream, but at a lower throughput rate, and smaller footprint. The outputs can be spaced at 22”, 26.4”, 33”, & 44”.

LFT (Legal for Trade) can be for dimensioners or for scales. Customers require weighing and/or measuring devices that have a certificate of performance from NTEP (National Type Evaluation Program) This is required by law if the mailer is using the weights or measurement for commerce. Mailers often use the measurements taken for “revenue recovery” on postage. If the prepaid postage is less that is should be based on these measurements they can assess a difference in postage from their customer.

Non-Cuboidal Detection is a function of stereoscopic laser dimensioners that can determine if an object is a box or irregular shape like a bag. Sorters have the ability to use this information about a parcel to decide what output to sort it to.

A simple ROM quote can be sent within 1-2 days. An accurate quote based on your specific needs including an engineered drawing typically takes weeks to complete.

Compatible with Industry Leading PLC Technologies

Monitor Your Sortation System's Performance with Duravant ONSIGHT™

, Xstream
, Xstream

Related Solutions

, Xstream

Xstream Compact

The Xstream is a high speed and accurate automated sortation system capable of sorting boxes, poly bags, flats and irregular parcels.

, Xstream

Bulk Parcel Singulator

NPI’s Bulk Parcel Singulator solves the challenge of converting bulk into singulated flow in a small footprint. Capable of production flows of up to 10,000 PPH

Maxim High Volume Letter Sorter

With its advanced reading and sorting technology, lightning-fast processing speeds, and a wide range of pocket options, the Maxim is the obvious choice for high-volume mail sorting.